top of page

Festo Process Control Training Systems - 6090

The Process Control Training Systems form a complete program designed to familiarize students with the fundamentals of instrumentation and process control. It demonstrates the control of pressure, flow, level, temperature, and pH processes. It can also demonstrate advanced process control techniques, such as feed-forward control, second-order control, and cascade control when used with a controller featuring these functions. 

98_6090_Organigramme
98_6090_00_Gallery

Structure of the Process Control Training System

Process Control Training System

Features & Benefits

  • Equipment

    • Many work surface, bench, and panel options

    • Stainless-steel drip tray

    • Cost-effective solution when compared to industrial training systems

    • Bench offers lockable storage

    • Wide range of add-ons and optional components to expand learning

    • Moveable components build a foundation of knowledge one device at a time, making it easier to teach circuit assembly

    • Create circuits to mimic industry-specific process control applications

    • Fault switches on most of the industrial components enable real-world troubleshooting

    • HART or FOUNDATION Fieldbus communication protocols

    • Environmentally friendly temperature training system (no cooling water required)

  • Curriculum

    • Process control simulation software available

    • Curriculum available in job-sheet format in standard student activity manuals or in PDF format on CD-ROM as a site license

    • Innovative approach that also allows interconnection with other products, such as pneumatics applications, PLCs, etc.

Topic Coverage

  • Pressure, Flow and Level Processes

  • PID Controller and Process Control

  • Temperature Processes and Measurement

  • pH Control and Measurement

  • Process Dynamics

  • Proportional Plus Integral/Derivative Control Mode

  • Estimated total program duration: 110 hours

List of equipment

Description
System Number
Pressure, Flow, and Level Process Control Training System
6090-1
Temperature Process Control Add-On
6090-2
pH Process Control Add-On
6090-3
Industrial Heat Exchanger Add-On
6090-4
Industrial Pressure, Flow, and Level Add-On - HART
6090-5
Industrial Pressure, Flow, and Level Add-On - FOUNDATION Fieldbus
6090-6
Pressure, Flow, and Level Process Control Training System (Entry-Level Solution)
6090-8
Pressure, Flow, Level, and Temperature Process Control Training System (Entry-Level Solution)
6090-9
Pressure, Flow, and Level Process Control Training System (with Bench and Panels)
6090-B

Additional equipment required to perform the exercises

Qty
Description
System Number
1
Personal Computer
8990
1
Rust Inhibitor Solution
38096
1
Antibacterial Solution
38097
1
Touch-Screen Computer
46299
1
Touch-Screen Computer Large
46299-A

Optional Equipment

Qty
Description
System Number
1
Touch-Screen Computer Mount
3451-A
1
Table
3452
1
Honeywell UDC3500 Controller Bundle
3539-1
1
ControlLogix PLC Bundle Educational
3539-5
1
MicroLogix PLC Bundle – Educational
3539-7
1
CompactLogix PLC Bundle Educational
3539-8
1
FOUNDATION Fieldbus PLC Add-On
3539-9
1
ControlLogix PLC Bundle Commercial
3539-A
1
MicroLogix PLC Bundle Commercial
3539-C
1
CompactLogix PLC Bundle Commercial
3539-D
1
S7-1500 PLC Bundle HART Educational
3539-P
1
S7-1500 PLC Bundle Educational
3539-S
1
Signal Tower
5924
1
Indicator-Light/Push-Button Station
5925-A
1
Emergency Switch Station
5926-A
1
Fuzzy Logic Software Add-On (Educational)
5938
1
Fuzzy Logic Software Add-On (Commercial)
5938-A
1
Bench (Unassembled)
6303-1
1
Dressing Panels (with Lockable Front Door)
6303-A
1
Bench (Assembled)
6303-B
1
Bench (with Dressing Panels and Lockable Front Door, Assembled)
6303-C
1
Dual-Sided Instrumentation Workstation
6305
1
Storage/Work Surface
6309
1
Air Compressor
6410-B
1
Compressor
6410-C
1
20486- Unmanaged Switch (Allen-Bradley)
20486
1
Storage Station
46801-D
1
FactoryTalk View ME Studio (Educational)
46968
1
FactoryTalk View ME Studio (with Foxboro OPC Server, Educational)
46968-1
1
FactoryTalk View ME Station (Educational)
46968-2
1
FactoryTalk View ME Station (with Foxboro OPC Server, Educational)
46968-3
1
FactoryTalk View ME Studio (Commercial)
46968-A
1
FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)
46968-B
1
FactoryTalk View ME Station (Commercial)
46968-C
1
FactoryTalk View ME Station (with Foxboro OPC Server, Commercial)
46968-D
1
Industrial PC HMI (Siemens)
46973-A
1
Calibration Kit
46980
1
Calibration Kit with Pressure Modules
46980-A
1
Calibration Kit (HART)
46981
1
Calibration Kit (HART and FOUNDATION Fieldbus)
46981-A
1
HART Software Configurator
46982
1
FOUNDATION Fieldbus Software Configurator
46982-A
1
HART/FOUNDATION Fieldbus Software Configurator
46982-B
1
PLC Software (Step 7 Professional) - 1 User
46984
1
Water Analyzer
46989
1
Custom Computer for SCADA
46999
1
Unmanaged Switch (Siemens)
52390
1
Pressure, Flow, and Level Process Control (Manuals on CD-ROM)
87996-A

Courseware

Qty
Description
System Number
1
Pressure, Flow, and Level Process Control (Manuals on CD-ROM)
87996-A

Downloads

bottom of page